80×80 Aluminum Extrusion Profile for CNC Frames

The 80×80 aluminum extrusion profile is a heavy-duty square-section beam built for CNC machine frames, workbenches and industrial structures that need to stay rigid under heavy loads. Its large 80x80mm cross-section gives far greater resistance to bending and torsion than lighter profiles such as 40×40 or 60×60, so it holds its shape even when a gantry, spindle or worktable pushes against it during operation.

It suits CNC builders, machine-frame fabricators and workshops assembling industrial equipment where frame stiffness affects accuracy. The profile is sold per millimetre, so the buyer specifies the exact length required and pays only for the material used, without cutting waste.

Features of the 80×80 Aluminum Extrusion Profile

The square section includes internal slots that run the full length of the beam, allowing brackets, mounting plates and connector sets to be attached at any point without drilling or welding. This bolt-together approach lets a frame be assembled, adjusted and later modified simply by sliding hardware along the slot.

Compared with an equivalent steel frame, the aluminum extrusion is considerably lighter, which makes handling, transport and assembly easier for a single builder. The aluminum also resists corrosion, so the profile holds up in workshops with humidity, coolant mist or dust exposure without the surface treatment steel would need.

• Square cross-section: 80x80mm
• Internal slots for T-nuts, brackets and mounting plates
• Bolt-together assembly, no welding required
• Lower weight than an equivalent steel frame
• Corrosion-resistant aluminum surface
• Sold per millimetre for exact-length orders

Where the 80×80 Aluminum Extrusion Profile Is Used

This 80×80 aluminum extrusion profile is the usual choice for the main frame of larger CNC routers and machining centres, where the base and gantry uprights carry the weight of the spindle and resist cutting forces without flexing. It also appears in workbenches, tool stands and enclosures built to support heavy equipment.

Beyond CNC machines, workshops use the 80×80 section for conveyor supports, machine guarding frames and any structure where a 40×40 or 60×60 profile would flex under load. Browse the full range of framing sections in the CNC parts shop to match this profile with the brackets, plates and connectors it needs.

What to Check Before Buying an 80×80 Aluminum Extrusion Profile

Confirm the slot width and hole size of the brackets, T-nuts and mounting plates already in use, since aluminum extrusion families differ between manufacturers and a mismatch stops hardware from sliding into the channel. Measure the full length needed for the frame design before ordering, as the profile is cut and sold per millimetre with no returns on custom lengths.

Check that 80x80mm is actually required for the application; smaller profiles handle shorter spans and lighter loads at a lower cost, so oversizing the frame adds weight and expense without a real gain in stiffness. Where the frame will carry a heavy spindle or long gantry span, plan the corner brackets and gusset plates in the same order so the whole frame arrives together.

Installation and Maintenance

Cut the profile to length with a fine-tooth blade suited to aluminum, deburr the ends, and use corner brackets or angle connectors at each joint to keep the frame square during assembly. Building the frame on a flat surface and checking diagonals before fully tightening the bolts prevents a twisted structure that is difficult to correct afterwards.

Maintenance is minimal: keep the slots clear of swarf and dust so brackets continue to slide and seat correctly, and periodically check that load-bearing joints remain torqued, since vibration from machining can loosen bolted connections over time. For background on how these sections are manufactured, see aluminium extrusion on Wikipedia.

FAQ

Can the 80×80 aluminum extrusion profile be cut to a custom length? Yes, it is sold per millimetre, so the exact length needed is cut to order.

Does this profile need welding to build a frame? No, brackets, plates and connector sets bolt into the internal slots, so frames go together without welding.

Is the 80×80 aluminum profile heavier than a steel frame of the same size? No, it is lighter than an equivalent steel section, which makes it easier to move and assemble.

Technical data

PRICE / m€100.00cut to the length you need

6 m BAR€560.00full 6000 mm bar, uncut

Code	Product	Material	Moment of inertia		Section modulus		Cross-section area	Weight
			Ix	Iy	Wx	Wy
800003	Profile 80×80, series 40, T-slot 8 mm	Aluminium 6063-T5	145 cm⁴	145 cm⁴	36.3 cm³	36.3 cm³	20.9 cm²	5.64 kg/m

Section	T-slots	T-slot depth	Core holes	Corner holes	Wall	Maximum length
80 × 80 mm	8 T-slots of 8 mm, two on each side, 40 mm apart	13 mm	4 × Ø7 mm (for M8 thread)	4 × Ø4 mm (for M5 thread)	3 mm	6000 mm

Section properties are calculated from the profile drawing with an aluminium density of 2.70 g/cm³. The profile is cut to the length you enter in the “Length” field, from 200 to 6000 mm. Cutting is done square with an aluminium saw and the length has a small cutting tolerance, as with any metal cut; if you need an exact finished length, add a few millimetres for final machining. It ships by freight carrier with the shipping cost paid by the recipient.